Manufacturing Services - Specializing in silicone molding, two-material molding and micromolding


All Categories


	All Categories
	Click on a Product to view details.


		Two-Material Molding Services MRPC has developed unique processes for two-material molding of liquid silicone rubber (LSR) materials onto metal, LSR materials onto plastic, custom rubber materials onto metal, custom rubber materials onto rigid plastic, thermoplastic elastomers (TPE’s) onto rigid plastics and TPE’s onto metal. Our unique two-material molding processes ensure product integrity, reliability and safety, while improving the form, fit and function of the final product. We can chemically or mechanically bond two-materials together. Chemical bonds are achieved with the application of medical grade primers and/or plasma treatment processes with the rigid substrate components. Chemical bonding ensures the highest product reliability ...




		Liquid Silicone Rubber Molding MRPC specializes in molding USP Class VI, restricted or unrestricted silicone materials specified for use in FDA Class I, II and III devices. MRPC processes liquid silicone rubber (LSR) materials with our liquid injection molding (LIM) equipment. In addition to molding, we offer contract assembly and pyrogen-free cleaning and packaging. Specialized capabilities in silicone molding include: Class 10,000 certified clean rooms Class 100,000 certified clean rooms Two-material molding Micromolding of LSR and HCR Insert molding Laser piercing and finishing Assembly and testing Cleaning and packaging Use the "RFI" Request Information selection to attach your design documentation ...




		Cleanroom Molding MRPC has four clean rooms to mold your components in a controlled and certified environment. We monitor the particulate count in each of our rooms daily to insure the room meets our prescribed levels of cleanliness. In addition to molding, we also inspect, assemble, test, and package your components all within the same room to eliminate any chance of outside contamination. Specialized capabilities in clean room molding include: Custom compound development Class 10,000 certified clean rooms Class 100,000 certified clean rooms Two-material molding Insert molding Laser piercing and finishing Assembly and testing Cleaning and ...




		Implantable Thermoplastic and LSR Molding MRPC has the capability to provide our customers with components molded with long term implantable materials produced in our Class 7 (10,000) clean room. We work closely with our raw material suppliers to provide the best material solutions for our customers that require these specialized compounds. Currently we produce components with LSR and PEEK materials in dedicated machinery designed specifically for high precision molding processes. By coupling the material selection, part design, and molding processes, we provide our customers with the highest quality components required for their critical components. Specialized capabilities for Long Term Implantable Components: Class 10,000 certified clean room ...




		Micro-Molding LSR Services MRPC specializes in small- to micro-sized part molding for the medical device industry. MRPC’s investment in the proper equipment, relationships with the industry leading tool makers and our experienced engineering team allow us to be successful producing small- to micro-sized medical components. MRPC has the capabilities to produce components that are smaller, lighter and have superior physical properties than those produced through conventional molding methods. Producing components with the following materials: Liquid silicone rubber (LSR) materials Two-material combinations MRPC’s small precision presses produce accurate, repeatable molded silicone and thermoplastic ...




		Micro-Molding PEEK Services MRPC specializes in small- to micro-sized part molding for the medical device industry. MRPC’s investment in the proper equipment, relationships with the industry leading tool makers and our experienced engineering team allow us to be successful producing small- to micro-sized medical components. MRPC has the capabilities to produce components that are smaller, lighter and have superior physical properties than those produced through conventional molding methods. Producing components with the following materials: Implantable thermoplastic materials including PEEK Two-material combinations MRPC’s small precision presses produce accurate, repeatable molded silicone and ...




		Cleanroom Assembly MRPC currently provides various levels of product assembly within our four clean room areas. Many of our customers prefer to have us provide additional value by combining multiple components into one integral assembly all within the controlled environment of the clean room. We like to explore these opportunities during the initial design stages of the product in order to provide the best possible product solution at the most competitive cost. MRPC is experienced with various assembly methods and many times will invest in automation equipment to optimize these processes. Specialized capabilities in clean room assembly include: Class 10,000 certified clean room assembly Class 100,000 certified clean ...




		Medical Rubber Molding MRPC offers a full range of medical rubber molded products to provide your device with the optimal performance you require. We are experts in the molding of polyisoprene and have developed several compounds that are compliant with Class I, II, and III medical devices. Our in-house materials lab will formulate a custom compound based on your individual product requirements and is here to work closely with our customers during the initial development stages of your program. Specialized capabilities in medical rubber molding include: Custom compound development Class 10,000 certified clean rooms Class 100,000 certified clean rooms Two-material molding Insert ...




		High Consistency Silicone Rubber Molding MRPC specializes in the molding of USP Class VI high consistency silicone materials used in FDA Class I, II, and III devices. In addition to our molding expertise, we can also help you specify and develop the most appropriate compound for your unique applications needs. Our in house materials lab works closely with our customers and our suppliers to form a seamless conduit to provide the best material solutions for your products application. Specialized capabilities in silicone molding include: Class 10,000 certified clean rooms Class 100,000 certified clean rooms Two-material molding Insert molding Laser piercing and finishing Assembly and ...




		Silicone Extrusions MRPC has the capability to extrude a wide range of products for healthcare applications. We process many types of unrestricted silicones into thin-wall, tight-tolerance ID/OD tubing. We can also extrude complex shapes and multilumen tubing, as well as incorporate wire or radiopaque materials into the tubing. MRPC's silicone extrusion capabilities include: ID/OD tubing to 1.5" diameter Multilumen Thin wall Microlumen Overjacket core materials Solid profiles Laser sciving Peristaltic pump tubing Drain tubing Vessel loops Gasketing

Manufacturing Services - Specializing in silicone molding, two-material molding and micromolding

All Categories