Cleanroom Molding - Milwaukee - Butler, Wisconsin - MRPC MRPC - Cleanroom Molding
Two-Material Molding ServicesLiquid Silicone Rubber MoldingCleanroom MoldingImplantable Thermoplastic
and LSR Molding
Micro-Molding LSR ServicesMicro-Molding PEEK ServicesCleanroom AssemblyMedical Rubber MoldingHigh Consistency Silicone Rubber MoldingSilicone Extrusions
AMTecISO 9001:2008
ISO 13485:2003

Manufacturing Services - Specializing in silicone molding, two-material molding and micromolding

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Cleanroom Molding



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MRPC has four clean rooms to mold your components in a controlled and certified environment. We monitor the particulate count in each of our rooms daily to insure the room meets our prescribed levels of cleanliness. In addition to molding, we also inspect, assemble, test, and package your components all within the same room to eliminate any chance of outside contamination.

Specialized capabilities in clean room molding include:
  • Custom compound development
  • Class 10,000 certified clean rooms
  • Class 100,000 certified clean rooms
  • Two-material molding
  • Insert molding
  • Laser piercing and finishing
  • Assembly and testing
  • Cleaning and packaging


Cleanroom Collage

larger image

plasma_treatment

larger image




Specifications

Certifications

ISO 9001:2008 & ISO 13485:2003 To view these Certifications
Please select the Cert in the right hand navigator under "Downloads".

Part Quantities

Prototype samples of 1 to 100 and production runs up to 1,000,000(+)

Lead Times

Prototypes typical in 1-3 weeks depending on complexity of tooling required.

Part Dimensions Acceptable to Process (Min/Max)

Part dimensions and tolerances dependent on processes and materials selected for specific applications.

Tolerances

+/- 0.001 to 0.005 dependent on parts size and geometry.

Acceptable Drawing or Documentation Formats

ACIS
DWG
DXF
IGES
JPEG
PDF
STEP
VDAF
VRML
PRT
ASM
DRW
SLDPRT
SLDASM
SLDDRW

Materials Commonly Processed

Restricted and Unrestricted LIM Silicone
Restricted and Unrestricted GUM Silicone
Thermoplastics – Nylon, PC, ABS, Restricted and Unrestricted PEEK, TPE/TPU,

Secondary Operations Available

Laser Machining
Surface treatment (coatings)
Cryrogenic Deflashing
Multi-Material Molding
Assembly

Industries Served

Medical Device
Orthopedic
Aerospace
Electronics
But not limited to

Professional Association

Society of Plastics Engineers (SPE)
MSOE Rapid Prototype Consortium
LifeScience Alley


 MORE IMAGES 

· Cleanroom Collage

· plasma_treatment

· cleanroom_interior2

· re_img_about3

· Cert 9001:2008

· Cert 13485:2003


 DOWNLOADS 

 width= Cert 9001:2008
(PDF, 566KB)

 width= Cert 13485:2003
(PDF, 537KB)

 width= MRPC_Quality_Manual_2010
(PDF, 408KB)


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