Manufacturing Services - Specializing in silicone molding, two-material molding and micromolding

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	Implantable Thermoplastic and LSR Molding

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MRPC has the capability to provide our customers with components molded with long term implantable materials produced in our Class 7 (10,000) clean room. We work closely with our raw material suppliers to provide the best material solutions for our customers that require these specialized compounds. Currently we produce components with LSR and PEEK materials in dedicated machinery designed specifically for high precision molding processes. By coupling the material selection, part design, and molding processes, we provide our customers with the highest quality components required for their critical components.

Specialized capabilities for Long Term Implantable Components:

Class 10,000 certified clean room molding and assembly
Material selection assistance
Assembly and finished device testing
Sterilizable pouching

Long Term Implantable Molding & Class 7 Cleanroom

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Thermoplastic Injection Molding Machine & Class 7 Cleanroom

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Specifications

Certifications		ISO 9001:2008 & ISO 13485:2003 To view these Certifications Please select the Cert in the right hand navigator under "Downloads".

Part Quantities		Prototype samples of 1 to 100 and production runs up to 1,000,000(+)

Lead Times		Prototypes typical in 1-3 weeks depending on complexity of tooling required.

Part Dimensions Acceptable to Process (Min/Max)		Part dimensions and tolerances dependent on processes and materials selected for specific applications.

Tolerances		+/- 0.0005 to 0.005 dependent on part size and geometry.

Acceptable Drawing or Documentation Formats		ACIS DWG DXF IGES JPEG PDF STEP VDAF VRML PRT ASM DRW SLDPRT SLDASM SLDDRW

Materials Commonly Processed		Restricted LIM Silicone Restricted GUM Silicone Thermoplastics –Restricted PEEK, TPE/TPU, LCP, and PSU.

Secondary Operations Available		Class 7 & Class 8 Cleanroom Assembly Pouching and final packaging Laser Machining Surface treatment (coatings) Cryrogenic Deflashing Multi-Material Molding Pad Printing Assembly

Industries Served		Medical Device Orthopedic Aerospace Electronics But not limited to

Professional Association		Society of Plastics Engineers (SPE) MSOE Rapid Prototype Consortium LifeScience Alley

MORE IMAGES


	· Long Term Implantable Molding & Class 7 Cleanroom

	· Thermoplastic Injection Molding Machine & Class 7 Cleanroom

	· IMG_2180

	· IMG_2185

	· IMG_2186

	· IMG_2189

	· IMG_2196

	· Cert 9001:2008

	· Cert 13485:2003

DOWNLOADS


		Cert 9001:2008 (PDF, 566KB)

		Cert 13485:2003 (PDF, 537KB)

		MRPC_Quality_Manual_2010 (PDF, 408KB)

Manufacturing Services - Specializing in silicone molding, two-material molding and micromolding

Implantable Thermoplastic and LSR Molding

Certifications

Part Quantities

Lead Times

Part Dimensions Acceptable to Process (Min/Max)

Tolerances

Acceptable Drawing or Documentation Formats

Materials Commonly Processed

Secondary Operations Available

Industries Served

Professional Association